Torque Tools and Controllers

Trusted Torque Tool and Controller Repairs from SunSource

At SunSource, we specialize in the repair and calibration of DC torque tools (nut runners), their controllers, and cable assemblies. Our expert technicians rebuild and test each unit, ensuring that both the tool and its matching controller are restored to peak performance. We conduct dynamic testing using a torque angle stand and closed-loop systems to ensure accurate calibration. Our services cover a wide range of brands, including Aimco, Atlas Copco, Bosch, Cooper Cleco, and more.

Each repair is accompanied by detailed calibration and repair reports, all traceable to NIST standards. We strive to minimize downtime by offering fast, precise, and reliable repair solutions, extending the lifespan and performance of your torque tools and controllers.

Comprehensive Repair Process for Torque Tools and Controllers

At SunSource, we provide a meticulous repair process for torque tools and their associated controllers, ensuring quality, precision, and reliability. Our comprehensive process includes:

1. Initial Logging & Tracking: Each torque tool and controller is assigned a unique tracking number, allowing for easy status updates and progress tracking throughout the repair process.
2. Diagnostic Teardown: Our skilled technicians carefully disassemble each unit for a visual and electronic inspection, identifying damaged or worn components that may affect performance.
3. Failure Analysis & Reporting: We document the root causes of any failures and provide a detailed report outlining the issues, necessary repairs, and calibration steps.
4. Parts Procurement: Replacement components are sourced from our extensive parts inventory or trusted suppliers, minimizing delays and ensuring compatibility.
5. Calibration & Component Replacement: Tools and controllers are recalibrated and any faulty components are replaced. Our services include dynamic testing with a torque angle stand to ensure precise calibration.
6. Reassembly & System Testing: After repairs, units are reassembled and rigorously tested in a closed-loop system to simulate real-world conditions, ensuring they meet OEM specifications.
7. Quality Inspection: A final inspection ensures the tool and controller meet all functional and cosmetic standards before being returned to service.
8. Documentation & Delivery: We provide comprehensive reports detailing all repairs, replacements, and testing results, ensuring full transparency before shipping the unit back to you.

Advanced Testing for Reliable Torque Tool Performance

All torque tools and controllers undergo rigorous testing on our custom-designed test stands to simulate real-world operations. This process ensures:

• Torque Accuracy: Verifies that each tool delivers the correct torque output for precise fastening.
• Controller Functionality: Confirms that controllers properly interface with tools and respond accurately.
• Input & Output Testing: Ensures all control buttons, switches, and interactive elements are functioning as intended.
• Power & Voltage Stability: Guarantees consistent power delivery with no fluctuations or performance issues.

Our testing ensures that your torque tools and controllers will operate flawlessly in demanding industrial environments.

The SunSource Commitment to Quality

Partnering with SunSource means choosing a team that prioritizes performance, transparency, and speed. Our expert services offer:

• Comprehensive Repair & Calibration: From minor repairs to full recalibration, we ensure your tools and controllers are restored to peak performance.
• Full-Unit 12-Month Warranty: We cover the entire unit for 12 months, offering complete peace of mind.
• Emergency Repair Services: Need repairs fast? Our expedited services get you back up and running quickly.
• Regional Pick-Up & Delivery Services: We provide local pick-up and delivery for added convenience.
• Real-Time Order Tracking: Track your repair status in real-time and receive updates as your repair progresses.
• Dedicated Customer Support: Our team is available to assist with inquiries, provide support, and keep you informed throughout the process.
• Free Evaluations: Assess repair needs with no upfront costs, ensuring informed decisions for your equipment.

Extensive Repair Network Across the U.S.

Our nationwide repair centers are strategically located to offer fast, efficient support across the country. Each facility is equipped with the latest diagnostic and testing technology, ensuring quick turnaround times and high-quality repairs. Our network helps you minimize downtime with faster service, convenient pick-up, and enhanced customer support.

Need a Torque Tool or Controller Repaired? Request a quote today and experience the SunSource Advantage — where precision, speed, and reliability come together.