GEARBOX

Expert Gearbox Repair Services by SunSource

At SunSource, we specialize in comprehensive gearbox repair services that restore industrial gearboxes and speed reducers to optimal performance. With over 30 years of expertise in hydraulic and electronic component repair, our skilled technicians deliver precise, dependable repairs for industry-leading brands. Whether you're dealing with wear, damage, or a system breakdown, SunSource provides the high-quality service you need to minimize downtime and maximize productivity.

Comprehensive Gearbox Repair Process

At SunSource, we follow a meticulous, multi-step repair process designed to ensure every gearbox is restored to peak operating condition:

1. Initial Inspection: Perform a thorough visual inspection upon receipt to identify physical damage to the housing, case, and shafts.
2. Disassembly and Evaluation: Completely disassemble the unit for detailed examination and preliminary assessment of internal components.
3. Component Analysis:
   • Inspect all gears for wear or damage.
   • Evaluate bearing fits and coupling surfaces for precision.
   • Identify defective parts, including gaskets, seals, and hardware, that require replacement.
   • Assess additional service work needs, such as shaft or keyway repairs.
4. Failure Analysis Report (FAR): Compile a comprehensive report detailing the root causes of failure and the recommended repair plan.
5. Quotation and Approval: Provide the customer with a detailed repair quote, including part costs and timelines for approval.
6. Repair Execution:
   • Clean all reusable components, ensuring they meet operational standards.
   • Replace all defective parts with high-quality OEM or equivalent components.
   • Reassemble the gearbox, filling it with specified lubricants.
7. Rigorous Testing: Conduct functional tests to verify proper operation and ensure reliability under load conditions.
8. Final Prep and Shipping: Prep and paint the gearbox post-testing, then prepare it for secure shipment back to the customer.

Advanced Testing Capabilities for Gearboxes

Our state-of-the-art facilities are equipped with advanced testing capabilities to ensure every repair meets stringent performance standards. Key testing highlights include:

• Hydraulic Testing: Open-loop and closed-loop testing for pumps and motors up to 300 HP (224 kW) and 7,000 PSI (480 bar).
• Precision Measurement: Data acquisition systems for precise analysis of operational parameters.
• Simulation Testing: Functional tests under real-world operating conditions to confirm performance and reliability.

The SunSource Advantage

Choosing SunSource means partnering with a repair service provider that prioritizes quality, transparency, and customer satisfaction:

• Factory-Trained Technicians: Experienced professionals specializing in gearbox technology.
• 12-Month Full Unit Warranty: Comprehensive coverage for your entire gearbox.
• Emergency Repair Services: Expedited services to minimize operational downtime.
• Convenient Logistics: Pick-up and delivery services available across various regions.
• Inventory Access: A stock of refurbished and surplus gearbox components ensures faster turnaround times.
• Detailed Reporting: Transparent, detailed repair and testing reports for full customer confidence.
• Real-Time Order Tracking: Online monitoring of repair progress and order status.
• Free Evaluations: Assess repair needs with no upfront costs, ensuring informed decisions for your equipment.

Nationwide Gearbox Repair Facilities

With repair facilities strategically located across the United States, SunSource is well-positioned to provide consistent, high-quality gearbox repair services. Our extensive network ensures faster turnaround times, superior customer support, and seamless logistics.

Don’t let gearbox failures disrupt your operations. Trust SunSource for professional, reliable gearbox repair services. Contact us today to request a quote or learn more about our capabilities!